Simulation Tools Optimize Processes & Take Surprises Out of WMS Deployments

I learned a few things when I spent one winter in a distribution center in Canada.  I learned what it was like to arrive for work in the dark and leave in the dark. I learned about the extra connector in Canadian cars that would allow the car to be plugged in to heat the engine block so the car would still start in sub-zero weather. I learned about how these winter warriors would get…

Voice Evolves the Efficiency of the Warehouse

The first time I was confronted with the idea of voice picking, I was intrigued. This was quite a long time ago, but when I saw the design spec I sat down with the consultant who was designing the system to learn more. I asked him, “Why the heck would a user want to talk to the computer.” His response: “Because functions executed using voice are much more efficient.” Clearly, technology evolves, and that’s a…

Voice Picking and AR as a Warehouse Data Collection Technology

In the warehouse, excellent data collection processes are critical to accurate inventory counts in real time. By knowing what’s in the warehouse, organizations can fulfil orders quickly, avoid shortages, reduce misspeaks, and deliver the highest levels of customer service. In the beginning, pen and paper was the only method for data collection. Distribution center (DC) managers created processes, trained personnel, and handed them pads of paper to collect warehouse data. Most of the picking was…

6 Best Practices for Order Picking in Distribution

Getting products into hands of the customer quickly and efficiently is quickly moving from a differentiation to table stakes. As expectation of buyers increase, distribution centers must look for new ways to get things done correctly and efficiently. Consider these realities: Often, the picking process is the most time-consuming process off all, making it a potential bottleneck. More orders picked translate to more orders shipped. That leads to quicker invoicing and increased revenues. Picking also directly…

Newest Supply Chain Paradigm Shift Hits Retail

In 1997, I had a half-day training with the leader of the multinational company I had just joined in Bangalore. He started with a story from Steven Covey’s book, The Seven Habits of Highly Effective People about paradigm shift: One morning on a subway in New York, people were sitting quietly – some reading newspapers, some lost in thought, some resting with their eyes closed. It was a calm, peaceful scene. Then suddenly, a man and his…

Bots May be the Next Big Supply Chain Invasion

I ran into a bot for the very first time back in the year 2000. These computer programs ideally automate tasks normally handled by humans. For me, the bot streamlined a shopping task. At the time, it blew my mind. I was heading out on a business trip to the Netherlands, and I wanted to capture the trip in pictures with a new camera. My job was to support the roll-out of a warehouse management…

Windows CE – End of Life – Why is Now The Right Time to Take a Look at Your Scan Gun, Not Just Scan Gun but Entire Data Collection Strategy & Tactic?

Replenishment involves moving inventory from reserve location to active location so that it may be picked, packed and shipped. In the case of the item can’t be located quickly, or there is an error in finding or utilizing it, this small mistake can cause the entire workflow to break down. By setting up a dedicated replenishment team with agile strategies as listed in this article, you could avoid these kinds of scenarios in your slowdowns…

Evolution of Data Collection Tech in DC’s

Data Collection in Warehouses Data collection is a very important business function that needs to be performed in a Distribution Center in order to maintain accurate inventory count real time of all the SKUs that a distribution center ships for all its customers. Hence all the processes that are performed reflect inventory count real time and hence orders can be fulfilled at a much faster pace, without shortages, without mispicks and delivering the highest levels...